IBEX Innovation Award entry — see the HiBlade EIS live demo at Stand 1.315 Global release · IBEX 2026 · Stand 1.315

HiBlade™ 48V — high-energy-density lithium with EIS

Safiery's global release at IBEX Tampa: a 320 Wh/kg, 6,750 Wh semi-solid-state marine battery that inspects its own internal workmanship the moment it is built — then keeps inspecting it, daily, for the rest of its life. Per-cell Electrochemical Impedance Spectroscopy turns a sealed pack into a transparent one.

320 Wh/kg
Cell energy density
10 µΩ
Impedance resolution
4–8 wks
Pre-thermal warning
HiBlade 48V release video — per-cell EIS marine lithium battery Watch · 2 min Every weld, measured. Every cell, every day.
HiBlade™ 48V · Semi-solid state · 6,750 Wh

Every weld, measured. Every cell, every day.

Every lithium safety system on the water today is, at heart, a smoke alarm. It waits for voltage to sag or temperature to spike, then reacts: detect, isolate, and if the compartment is already alight, flood it. NCM chemistry releases oxygen above 200 °C and a lithium fire feeds itself — you do not fight that chemistry, you make certain you never meet it. So instead of a better smoke alarm, we built the medical check-up.

Industry doctrine

Detect → Isolate → Flood

Acts after the event begins. Outcome measured in seconds.

Safiery doctrine

Monitor → Predict → Prevent

Acts weeks before the event exists. Outcome measured on your calendar.

Safiery HiBlade 48V semi-solid-state lithium battery
Born measured

R₀ does not describe chemistry. It describes metal — so we use it to inspect the welds.

Ohmic resistance above 1 kHz is the pack's plumbing: the laser-welded tab joints on every blade, the busbar interconnects, the current collectors, the terminations, and the solid–solid interface pressure the Heartbeat™ carrier exists to hold. Resolve it to 10 µΩ and you are, in effect, measuring the weld.

At end-of-line — blades stacked, welded, compressed, lid closed — the Quasar BMS sweeps every cell group and reads R₀ back. A cold or partial tab weld, a contaminated joint, an under-seated busbar: each presents as an outlier against its population. Nothing is cut open or X-rayed. The finished pack reports on its own internal workmanship, and the complete Nyquist spectrum of every cell group is signed into the digital birth certificate and sealed at CAN LOCK.

A weld inside a sealed pack is normally an act of faith. Here it is a number — measured, signed and dated before the battery ships. Same measurement, twice over: first a quality inspection, then a health record.
R₀
Ohmic · >1 kHz

The plumbing

Welds, busbars, collectors, interface contact. From ship day it becomes a wear sensor: weld fatigue, busbar creep, compression loss, dryout.

RSEI
Interphase · 100 Hz – 1 kHz

The passivation chemistry

Films that grow on the electrodes and quietly consume lithium inventory.

Rct
Charge transfer · 1 – 100 Hz

The safety layer

Reaction kinetics — how willingly lithium moves in and out of the electrodes.

W
Warburg diffusion · <1 Hz

The structure

Transport inside the active-material particles. The structural health of the electrodes.

Voltage and temperature monitoring cannot see any of this: by the time a failing cell shows up in the voltage, the story is nearly over.

The daily record

One Nyquist plot. Every cell. Every day. Kept for the life of the battery.

A single impedance reading is a curiosity. A daily one, held against the day the pack was born, is a diagnosis. Each day the Quasar BMS runs a full sweep on every cell group inside a low-current window coordinated across the whole bank — roughly 5,100 Nyquist plots per pack per year, each cryptographically timestamped and resolvable to the signed birth certificate. The surveyor, the insurer and the warranty claim meet a verifiable health record, not a black box with a warranty card.

Quasar BMS live EIS sweep — two Nyquist plots for one cell showing a 41.5% resistance change against the signed factory baseline
Fifteen failure modes · one measurement

What each resistance window catches — and how far ahead

HiBlade EIS diagnostic matrix rendered on the battery — failure modes mapped to R0, RSEI, Rct and Warburg windows with advance-warning times
Failure mode R₀ · >1 kHz RSEI · 100 Hz–1 kHz Rct · 1–100 Hz W · <1 Hz Advance warning
Mechanical & contact
Electrolyte dryout / depletion8–24 wks
Contact, weld & busbar degradation4–12 wks¹
Loss of stack compression (interface separation)2–8 wks
Current-collector corrosion12–24 wks
Interphase & chemical ageing
SEI layer growth (lithium inventory loss)4–12 wks
High-temperature calendar ageing12–26 wks
Cathode CEI growth / surface reconstruction4–12 wks
Transition-metal dissolution (Ni/Mn crosstalk)4–8 wks
Kinetic & safety-critical
Lithium plating (low-temp / high-rate charge)4–8 wks
Dendrite growth / internal soft-short precursor4–8 wks
Power fade (interfacial kinetic ageing)12–26 wks
Structural & transport
NCM particle microcracking6–16 wks
Electrode delamination4–12 wks
Pore blockage / gas generation2–8 wks
Active-material loss (binder / conductive network)12–26 wks

¹ Trend detected over 4–12 weeks; an abrupt step change in R₀ is flagged within a single measurement cycle. Windows are trend-detection estimates against each cell's signed factory baseline, anchored on the 4–8 week pre-thermal window. ● dominant window  ·  ○ secondary window.

Every deviation escalates

The pack acts on its own behalf

Advisory

Deviation logged and trended. Owner and dealer see it in the twin. Behaviour unchanged.

Caution

Charge limits trimmed. Named mechanism, named cell, weeks remaining. Service window offered.

Warning

Graceful derate of charge and discharge. Cell protected, excluded from bleed. Dealer notified.

Protect

The pack restricts itself before the mechanism matures — and never gives suppression a job to do.

Under the lid

Blades, not bricks

Forty-two semi-solid-state NCM cells stand vertically like blades, 5 mm thin — both tabs at the top so heat leaves through the tabs into a billet heat sink, not the cell face. The Heartbeat™ active carrier holds interface pressure with four precision sensors as cells breathe 5–6% on charge. An ASIL-D NXP S32K358 core runs every protection decision in lockstep: hardware comparator opening the chain in under 100 µs, dual MOSFET stack, redundant current sense and a pyrotechnic fuse. In a parallel bank the Quasar BMS resolves current to 1 mA and locks out any battery above the bank average until resistances equalise — up to 128 units on one 1 Mbit/s ISO 11898 bus.

Cell chemistry / technology
NCM · semi-solid state
Cell energy density
320 Wh/kg
Configuration
14S3P · 42 cells
Nominal voltage
50.0 V
Energy capacity
135 Ah · 6,750 Wh
Max continuous discharge
150 A · 7,500 W
Peak discharge (2 s)
250 A
Max charge current
100 A
Cycle life @ 80%
1,500
Weight · dimensions
29 kg · 400×300×188 mm
EIS sweep · resolution
0.1 Hz – 1 kHz · 10 µΩ
Current measurement
from 6 mA · 1 mA resolution
Inter-battery array
1 Mbit/s ISO 11898 · 128 units
Inverter / charger
Standard BMS CAN · no dongle
Victron plug-and-play
Yes
Enclosure
IP67 marine grade
BMS design compliance
IEC 62619 pending
Certification path
ISO 23625:2025 pending
Marking
CE · UKCA · EU RED
EU Battery Passport
Ready · 18 Feb 2027
AU 2026901047

Impedance-informed power management on a common marine DC bus — 54 claims.

AU 2026907199

EIS-based weld and interconnect verification — the born-measured claim.

Five patents

Five patents including provisionals across the Quasar platform. Two international awards.

NXP whitepaper cover — Electrochemical Impedance Spectroscopy Moves out of the Lab and into the Field
The science behind it

NXP whitepaper — EIS moves out of the lab and into the field

Safiery is a design partner using NXP's automotive EIS chipset in the Safiery-designed Quasar BMS. NXP's BMS Systems team explains the fundamentals: Nyquist interpretation, dynamic EIS during operation, lithium-plating detection, internal-short detection and the synchronisation engineering that makes 10 µΩ resolution possible across a live pack.

Read the NXP whitepaper (PDF)

The battery becomes the one system on board that never surprises you — because it told you first.

Also at Stand 1.315

Quasar Digital Twin & Federated Screens

HiBlade is one organ of a larger body. Build your next vessel on Safiery's automotive-led open architecture: the AI wave of the next 1–3 years will hand each boat's customer — and its economics — to whoever owns the glass and the data. This architecture keeps both with the boat builder.

Quasar Digital Twin and Federated Screens — vessel systems, live widgets and the boat's own database rendered on federated glass
01

Low risk

Every element is proven at volume by automotive, robotics or building automation — marine inherits the reliability of their testing and the affordability of their sunk R&D.

02

The open architecture

An open, self-describing vessel database puts the intelligence in the boat and the relationship with the builder — not an MFD vendor's watch or cloud.

03

Economics compound over time

Installation labour, warranty callouts and engineering time fall; the boat improves with age and depreciation inverts.

Ten Provocative Questions

For boat builders in 2026

The AI wave decides who owns the customer — in the next 1–3 years. Ten arguments for why that architecture should be open, and why it should live in the boat.

Customer engagement increases dramatically with AI
01

Automotive will keep its customer through AI. Will marine?

The AI wave decides — in the next 1–3 years.

Situation

BMW ships Apple CarPlay and Android Auto yet still owns the customer — the screen, the operating system, the vehicle data and the services are BMW's; the phone giants ride on BMW's glass, on BMW's terms. Automotive went further and agreed an open standard for the vehicle database itself — COVESA's Vehicle Signal Specification, a self-describing data tree that lets AI read a vehicle with minimal training.

Complication

Marine went the other way. The boat builder hands the glass to the MFD vendor — and with it the account, the app, the subscription and, quietly, the customer. The AI wave now arriving will lock that ownership in, one way or the other, within the next 1–3 years.

Question

Will the boat builder keep the customer through the AI wave — or hand it to an MFD vendor for the life of the boat?

Answer

Quasar gives the builder what BMW kept: the glass, the data and the relationship. The intelligence lives in the vessel, not a vendor's cloud — the boat is the database, built on an open semantic model where every data point carries its own plain-language description (fleet.vessel.electrical_loads.AC.watermaker.power). Because each point describes itself, the AI needs almost no training: it answers by voice, interprets the cameras, optimises consumption and flags a failing circuit before it becomes a call-out. Many devices can be configured and re-engineered remotely, cutting installation and warranty costs long after handover; the tamper-proof log travels with the hull and lifts resale. The builder who owns the vessel's data owns the customer for the life of the boat.

Customer engagement increases dramatically with AI

Depreciation inverted with the vessel log
02

New vessels get better over time. Depreciation inverted?

The Digital Twin creates a permanently connected, data-generating asset. Feedback improves the asset.

Situation

Tesla keeps a live digital replica of every car it sells — hundreds of sensors feeding real-time battery, motor and Autopilot data — and improves the fleet over the air, so the twin sees the problem before the owner does. BMW runs real-time 3D twins on NVIDIA Omniverse: the fleet teaches the factory, and the factory improves the fleet.

Complication

A boat is assumed to decay from launch day. No complete record exists of how it was built, run or maintained, so the market prices in decline — depreciation is the default.

Question

Can a new vessel improve with age — inverting its depreciation?

Answer

Quasar's Digital Twin is created and populated with dated records during build and commissioning, then stays with the hull as a permanently connected asset — continuous feedback and predictive maintenance, with any sub-standard element caught before it costs the owner convenience or confidence. Because the record is complete and tamper-free, it can be handed to a surveyor at resale as documented evidence of how the vessel was built, run and maintained. Less depreciation, a stronger resale case, an asset that earns its value over its life — and a builder relationship that deepens for as long as the boat is on the water.

Depreciation inverted with vessel log

Genset era is over — charge hard as you can, then go silent
03

Can you run your boat with no genset?

DC generation is more than 30% more efficient than AC — enough, in most cases, to charge fast while the main engine is already running, then run the night in silence on batteries alone. No second engine. No exhaust at anchor. No generator droning through dinner.

Situation

Mild-hybrid cars solved this a decade ago: a 48V Belt Motor Generator bolted to the engine they already have pours high DC power into a lithium battery in minutes, then feeds it back as torque assist — one belt-driven unit, no second machine, a quieter and cheaper drivetrain.

Complication

Boats still carry a second engine just to make power. The genset brings its own fuel system, its own maintenance schedule, exhaust at anchor and a drone through dinner — and AC generation is more than 30% less efficient than DC.

Question

Can the genset be deleted entirely?

Answer

Safiery's BMG fits a diesel engine as primary or secondary alternator on the crankshaft pulley already there: up to 10 kW of highly efficient charging, and more than 5 kW even at idle, straight into the 48V lithium bank. That is bulk charging in the time it takes to motor out of the anchorage — then everything switches off and batteries and solar carry the night in silence. One integrated, DC-native unit replaces the genset, its fuel, its noise and its upkeep, and the boat runs cleaner, quieter and cheaper for the life of the hull.

Genset era is over — charge hard as you can, then go silent

EIS creates incredible lithium battery safety and capacity
04

Can you see lithium battery bank issues 8 weeks ahead?

New technology born in electric vehicles now reads the resistance inside each cell while the battery is live and working — spotting trouble weeks before voltage or temperature ever move. The battery tells you it is getting sick long before it fails.

Situation

The lithium battery is an EV's single biggest cost, so carmakers moved a piece of laboratory equipment into the battery itself: Electrochemical Impedance Spectroscopy (EIS), capturing up to four resistance values inside every cell — predicting safety events before they happen, tracking ageing cell by cell, and letting the battery run close to its true limit.

Complication

Marine lithium is still judged from the outside, by voltage and temperature — which only move once trouble has already arrived. The industry reflex remains detect, isolate, flood.

Question

Can a marine battery warn you of trouble weeks before it fails?

Answer

Safiery applied NXP's automotive EIS chipset to marine lithium. The Quasar BMS reads each cell to 10 microohm resolution and flags a developing fault up to eight weeks ahead — protected by provisional patents AU 2026901047 and AU 2026907199, and engineered for the way boats actually store energy: many 48V batteries in a parallel bank, each individually watched. The system moves from detect-isolate-flood to monitor, predict, prevent: full performance and full design life from the battery, safety that keeps you aboard, and a tamper-proof health record that stands behind the warranty and travels with the boat at resale.

EIS creates incredible lithium battery safety and capacity

48V matrix of power conversion to 12V or 24V, with bidirectional charging
05

The advantage of a 48V energy matrix running 12V and 24V devices?

Build the boat's energy store at 48V, then feed the 12V and 24V equipment from it — and you cut cabling cost, cut heat, and make the inverter/charger last longer. The physics does the work for you.

Situation

Led by Tesla's Cybertruck and followed by Ford, GM and Volkswagen, cars are moving from 12V to 48V: four times less current for the same power, up to sixteen times less heat lost in the harness, thinner and cheaper cable — all while staying below the shock-hazard threshold. Proven 12V devices stay aboard, fed by DC-DC conversion from the 48V rail.

Complication

Boats are still wired at 12V and 24V: heavy copper through the hull, waste heat in confined engine spaces, a hard-worked inverter/charger — and no headroom as onboard loads keep climbing. Outboards add a twist: they must draw a small external demand at idle or they choke, then take far more as RPM rises — which needs a variable-power, bidirectional DC-DC to do cleanly.

Question

Why build the energy store at 48V when the devices aboard run at 12V and 24V?

Answer

Safiery builds the vessel around a 48V lithium matrix and steps down to 24V and 12V for the legacy devices — navigation, lighting, pumps — through integrated bidirectional DC-DC. The result: dramatically less copper, far less waste heat, an inverter/charger that runs cooler and lasts longer, and headroom to absorb tomorrow's loads without rewiring the boat. The Scotty range — 12V/24V→48V, 48V→400V and 48V→48V, all bidirectional — also balances power between hulls on electric catamarans, where each hull carries storage beside its motor/generators, optimising hydrogeneration when the hulls produce different results.

48V matrix of power conversion to 12V or 24V, with bidirectional charging

Frameless glass, universal displays throughout the boat
06

Can your helm be frameless glass that never blacks out?

The screen mirrors modern EVs — thin glass at the front, the compute section located remotely, somewhere cool. One cable between them: a robust, automotive-developed coax.

Situation

Cars threw out the bolt-in head unit and the cluster of dials for sweeping frameless glass — Mercedes' Hyperscreen, the curved panels of Porsche and BMW. The clever part is behind it: the compute lives in a cool, serviceable bay and drives the glass down a single thin SerDes coax (FPD-Link / GMSL) — video forward, touch back, power along — with each display its own node.

Complication

The marine MFD is the opposite: the computer cooks in the ~60°C cavity behind sun-loaded glass, and one black box is both the single point of failure at the helm and the vendor's grip on the customer.

Question

Can the helm be premium frameless glass — and never go dark?

Answer

Safiery's QUASAR glass is built on exactly the automotive architecture: frameless bonded tiles — the glass is the only edge you see — deployed identically at the helm, in the saloon or on a cabin wall. The computer sits in a cool machined enclosure a technician can actually reach; one rugged marine coax carries video, touch and power to every tile. Because the system is federated — each screen an independent node — a single failure never blacks out the bridge, and repair is a panel at a time, not a console. Every tile runs open QUASAR software over open protocols (Signal K, MQTT, Matter): the glass is a canvas the builder owns, not a proprietary plotter that owns the customer.

Frameless glass, universal displays throughout the boat

Halve engineering and installation costs while getting full current measurement of every device
07

Can you measure the power in each DC and AC device to determine anomalies?

Measuring the actual current to each load is easy once it's designed in — and then the system knows the nav light has failed, even in daylight when no one would notice.

Situation

Building automation ran through the 1980s on proprietary hard-wired systems — roughly 85% of installed price was labour. Then cheap networked sensors and open protocols (BACnet, Tridium's Niagara) arrived: install-and-commission cost fell to about 50%, and with today's AI-and-cloud platforms to roughly 30%. Open-framework challengers went from near-zero to major players in about five years; incumbents wedded to hard-wired architecture saw their dominance more than halve.

Complication

A marine electrical system today looks like building automation forty years ago: hub-and-spoke wiring, a dedicated run to every load, a proprietary hub at the centre — with installation labour around two-thirds of total cost, and every fault a mystery solved by a technician on board.

Question

Can every circuit be measured — so every anomaly is caught automatically?

Answer

Safiery makes the same move buildings made: a single 48V point-of-load bus, an open framework (Matter), and an electrical sensor on every circuit. STAR controllers — already Matter-certified — sense current across solar, inverters, DC-DC, the BMG alternator and every DC and AC rail. Because every load is measured and named, the system learns each one's normal signature and flags the exception itself: a nav light drawing nothing when it should be lit, a pump cycling too often, a circuit trending toward failure — with load shedding per circuit and diagnostics run remotely, often before a fault becomes a call-out. The cost curve mirrors buildings: installed cost more than halving as field labour falls and intelligence rises.

Halve engineering and installation costs while getting full current measurement of every device

Sail-by-wire beats hydraulics with simplicity
08

Can you steer and sail by wire, with no hydraulics?

Steering that draws almost no energy, weighs a fraction of a hydraulic system, and keeps up to four helm stations in perfect sync — with genuine feel at the wheel, not a synthetic imitation of it.

Situation

Robotics has commoditised what marine has always paid dearly for: sealed units combining motor, gearbox, dual encoders and closed-loop force drive, produced in volume for robot joints — while off-highway equipment swapped hydraulic cylinders for smart electric actuators built for shock, vibration and salt spray. Electric actuation draws power only while actually moving, reports its true load, and is back-drivable.

Complication

Hydraulic steering must hold pressure continuously whether anything moves or not — eight to twelve kilowatt-hours a day — plus the pump, hoses through both hulls, fluid and bleeding. Multiple helm stations sync poorly, and the feel at the wheel is synthetic or absent.

Question

Can a boat steer and sail by wire, with genuine feel and no hydraulics?

Answer

Safiery's sail-by-wire replaces hydraulics with compact helm units about 60mm across — each simultaneously the wheel's position encoder and its feel motor — driving electric rudder actuators through a single safety-certified controller. Up to four helm stations run servo-synchronised, with TAKE HELM handing authority cleanly between them. The feel is measured, not invented: rudder load is sensed at the blade and replayed as resistive torque at the active wheel — real weather helm, real load building in a gust. Each hull's actuator, sensor, bus and battery feed is independent, and with all power lost the actuator back-drives so the emergency tiller still works. Steering runs on under 2kWh a day; the hardware is roughly 85% cheaper than incumbent hydraulic steer-by-wire — and once the certified wheel-to-rudder foundation exists, autopilot, auto-sailing and auto-docking are pure software. The investment is made once, in the wire.

Sail-by-wire beats hydraulics with simplicity

Auto-docking uses radar and cameras — just speak the side to dock
09

Can your boat dock itself — safely — in the dark and the rain?

Say which side, hold the button, and watch the boat crab sideways onto the berth — seeing the dock the way a self-driving car sees the road, with the human hand always one release away from taking over.

Situation

Waymo — millions of fully driverless miles in — fuses cameras with radar and lidar precisely so the vehicle keeps seeing when one input is blinded by glare, rain or darkness. Millimetre-wave automotive radar measures range and closing speed as physics, not inference; a decade of automotive volume has made it cheap, rugged, weatherproof and CAN-native.

Complication

Docking is the most stressful ninety seconds of an owner's day — and it happens in exactly the conditions that defeat a camera. One lens is not a safety case; the serious autonomy players build on sensor fusion and redundancy.

Question

Can a boat dock itself safely when vision fails — with the human always in command?

Answer

QUASAR auto-docking fuses a 360° camera view of berth, piles and cleats with 77GHz automotive radar — a module carrying five distinct radar modes, from 200mm at the fender to 40m across the harbour, placing the dock to about 100mm in darkness, rain and glare. An electric catamaran is close to the ideal platform: twin widely-spaced shafts, fly-by-wire rudders and a bow thruster give control in every direction, so the boat crabs bodily sideways onto the berth. The safety architecture follows every QUASAR module: the AI proposes, certified deterministic control disposes, and a radar anti-collision watchdog wired straight to that controller involves no AI at all. The skipper picks the side by voice and holds a button for the whole manoeuvre — lift a finger and the boat is instantly manual. It trains on the skipper's own recorded dockings, berth by berth, the home marina becoming a remembered manoeuvre — riding entirely on hardware the boat already carries, because the actuation was paid for once, in the wire.

Auto-docking uses radar and cameras — just speak the side to dock

Hybrid cloud combines the local secure application with the cloud, for reduced design and engineering cost
10

The finale — should your systems live behind a wall, or in a hybrid cloud?

The boat needs to run with no internet, and keep some video entirely private — yet the build, the engineering and the sea trial are transformed by being connected. The answer isn't one or the other. It's both, done deliberately.

Situation

IBM was the definition of the walled garden — until 2018, when it bought Red Hat and bet the company on hybrid cloud and open source, reasoning that no single company could build the future alone inside its own walls. In March 2026 it doubled down, completing the $11 billion acquisition of Confluent to stream live, trusted data across on-premises and cloud for AI models and agents.

Complication

Marine systems began as walled gardens too — closed hardware, closed software, closed data. Yet the boat must run with no internet and keep private video entirely aboard, while the build, the engineering and the sea trial are transformed by being connected.

Question

Wall or cloud — where should a vessel's systems live?

Answer

Both, with the boundary drawn on purpose. Quasar's hybrid-cloud architecture keeps the vessel fully self-reliant: the boat is the database, everything essential works offline — at anchor, offshore, mid-ocean — and private video never touches the cloud unless the owner chooses. When connectivity is there, the cloud earns its place, most of all during build, engineering and sea trial: live commissioning data streams ashore, so engineering that once happened on board, by hand, one boat at a time is done remotely, in parallel, informed by every other hull in the fleet — a realistic target of designing and engineering a vessel's systems in around a third of today's time. The wall gave control; the pure cloud gave scale; the deliberate hybrid gives both — privacy and self-reliance for the owner, engineering capacity multiplied for the builder.

Hybrid cloud combines the local secure application with the cloud, for reduced design and engineering cost

We have an answer to each of these questions, with proven hardware and software.
We call the system QUASAR.

Come and talk to us

See Quasar on the water floor

IBEX 2026 — Tampa, FL — Oct 6-8 2026 — Stand 1.315 METSTRADE 2026 — Stand 5.419
IBEX 2026 — Stand 1.315 METSTRADE 2026 — Stand 5.419

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