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48-12V Hybrid Upgrade with New Caravan

48-12V Hybrid Upgrade with New Caravan

 

SAFIERY UNIVERSITY
48-12v POWER UPGRADE
STILL PRESERVING
NEW CARAVAN WARRANTY

 

This article is designed to give assurance to the reader that upgrading the power system in a new caravan can be done without distrubing the 12V or 240V system installed by the manufacturer. By way of example, an upgraded Avida Topaz is described here.   

If purchasing a new caravan, some manufacturers like Avida wont upgrade to Lithium. Other manufacturers are new to Lithium and offer large assembled systems in 12V.

Rule of thumb: if your current is greater than 100A, you are in the wrong voltage!

The 48-12V Hybrid, stored electrical energy from both solar system AND vehicle charging in 48V batteries.

48V Batteries are more efficient, lighter and 35% lower cost than the equivalent 12V. The cabling is smaller as the current flow is 1/4 the size. Typically, the biggest cable size we use is 25mm2

This is the same concept as storing LPG is compressed gas bottles at a much higher pressure, bleeding down through a regulator to the lower pressure used by appliances.

The system creates the electrical power at 48V from the solar panels and vehicle DC to DC charger and store at 48V.

The system then bleeds this power through a 48-12V regulator to the caravan’s 12V battery. This keeps the 12V battery fully charged. The Caravan 12V battery, battery charger is not disturbed. The exception is if it has solar input, we remove those solar input cables and redirect to the Smart Solar that charges at 48V in the new batteries.

The 48V Lithium Batteries are:

  • 21kgs in weight
  • Slimline style of 480 x 360 x 90mm Deep
  • Have dual positive and negative terminals for charging and parallel conections
  • Use a high efficiency Amphenol waterproof connector
  • Can be switched “on/off” with a soft switch on the battery (possible because the current flow is much lower than 12V and is done digitally)
  • Have a 5 year Warranty in Mobile or Marine installation
  • Are Clean Energy Council approved in Australia.
  • Can be expanded up to 12 batteries in parallel.
  • Are warranty for a minimum of 6,000 cycles at 80% depth of discharge
  • Canbus connection for optimum charging

We are talking about very high end, high quality smart batteries.

Safiery has written the software interface for the canbus built into these batteries to be controlled by the Victron canbus system. There is NO user intervention with this software, it is plug and play.

The Victron system includes a 3000VA Inverter/ Charger that:

  • Produces 2600W continuously and 5,200W peak
  • Is tested and proven to operate a 3,500W (thermal) Air-conditioner PLUS Induction Cooktop Plus Espresso coffee maching at same time. See our Video of this here.
  • Has a power assist feature that lets the user operate all of the above with only a 1kVA generator (Honda EU10i) and takes the additional power on start up from the batteries. The air-con uses less than 1kVA in normal operation.
  • Will charge the 48V batteries with 1.7kW of power when plugged into 240V or a 2kVa generator, 1kVa if on a Honda EU10i.
  • Has “auto-cutover” from 240V generator of site power to the inverter is less than 25ms, so even sensitive computers dont see the switchover. Unlike other popular brands, this cutover cn be done at full load. (note of caution, one popular brand may experience a phase error switching at high load and insists on turning off air-conditioners when switching, this is not the case with this Victron Inverter.)
  • Is approved by the Clean Energy Council
  • Has a 5 year full warranty (no pro-rata confusion)

The Solar recommended for this system is to be as close as possible to 1,000W for replenishment power.

  • Victron Glass panels are highly efficient and 1,050W can be comfortably installed on an Avida Topaz roof. This allows for space for satellite system in rear.
  • The dometic glass solar panel supplied by Avida is removed. (it is only 150W but the size is identical to the 175W Victron and this is then placed in the solar panel holder that originally took the Dometic panel. (The dometic panel could be used but is a poorer solar output)
  • The new Victron panels are fitted with Safiery triple layer polycarbonate attached under each panel. This Triple layer Polycarbonate is routed in a proprietary way to bond to the caravan rook using Sika adhesives.
  • The is NO new penetration of the roof with screws or rivets or fasteners of any kind.
  • The Safiery triple layer polycarbonate is R3 rated and significantly reduces the heat load into the caravan from the roof. It also cools each panel more efficiently as the black colour absorbs heat from the back of the glass panels and distributes the heat out through the triple layer.

The Victron Smart Solar controller shows:

  • Solar performance for last 30 days on your smartphone
  • Is an ultrafast MPPT solar controller
  • Accepts up to 100V in series waring from the Victron solar panels for additional charging early morning and late afternoon which is not possible on conventional 12V systems with the combo vehcile DC to DC and solar devices. (they have an upper voltage limit that is low)

The Simarine gorilla glass display show:

  • The State of charge of the 48V battery and the 12V battery
  • The water tank levels
  • The LPG tank levels
  • Temperatures

The electrical energy flow and performace is displayed on smartphone:

  • Without need for the Internet
  • If connected to the internet  (through dedicated modem or your phones hotspot) then your sustem can be supported and upgraded remotely by us.

Installation time for the power system and solar system is far less than conventionional 12V systems and nothing is removed.

The Installed Price for this System into the Avida is Around $12,000 including the 2 x LPG tank sensors and special tank interface for Safiery to BMPro tank senders (plug and Play interface).

Spec is:

  1. Victron 3000W Inverter /Charger
  2. Victron 1160W Smart Solar Controller
  3. Victron 360W Hybrid Controller to 12V
  4. 3 x 2.4kWh Lithium Batteries (600Ah at 12V equivalent)
  5. Parallel battery cable connectors
  6. Victron Venus
  7. Lithium Battery Interface Canbus with Safiery software to Victron System for BMS control.
  8. Simarine gorilla glass Display
  9. Simarine Shunt
  10. Simarine Voltage Interface
  11. Safiery tank interface from BMPro Tank senders to Simarine system
  12. Safiery LPG tank level senders (magnetic)
  13. Safiery temp sensor
  14. Victron 6 x 175W Solar panels
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1800W Built-in Induction Cooktop with 2000W Smart Inverter

1800W Built-in Induction Cooktop with 2000W Smart Inverter

SAFIERY UNIVERSITY
SINGLE INDUCTION COOKTOP
VICTRON 2000W SMART INVERTER
AND A 200Ah LITHIUM BATTERY

This article is designed to give assurance to the reader that the Safiery Single Hob Induction Cooktop can operate automatically from the Victron Smart 2,000W Inverter and a single 200Ah Lithium Battery.

This is a built-in single induction hob is suitable for OEM’s, Body builders and DIY customers. It is NOT a retail product.

Induction Cooking

How an induction cooker is 94% efficient?

Conventional stove top cooking methods heat the pan through convection and conduction. The heated pan then heats the food.  The food may not be evenly heated and it is common to stir or move around the food to cook evenly. Gas cooktops are 40% efficient typically. In the wind, it is far less.directly. 

An induction cooker uses electricity and magnetism to make your pan the source of heat.

Pans that are cast iron are naturally excellent. Special ferrous metals are added to alloy pans to perform well with induction.

As soon as you turn on your induction cooktop on and it detects a pot or pan, the electric coils beneath the ceran glass surface generate a magnetic field. The magnetic field transfers energy very efficiently at 94% to the pot or pan directly. It uses no heat to transfer this. As the magnetic field changes direction at high speed, the metal particles oscillate and set up eddy currents. This causes the particles in your pots and pans to an extent that they become hot.

A simple demonstation of the high efficiency is the “cool to touch” induction glass top after you remove the cooking pot. The pot is hot but the glass top is cool!. Little energy wasted!

Induction cooking is:

  • Fastest way to cook – 2min for 0.5L Water at 1800W
  • 94% Efficient; compared to 40% for LPG and 70% Electric
  • Safe and cool to touch after use
  • Ceramic glass top – easy to clean
  • Cool to touch immediately after use
  • Induction pots and pans now commonplace and inexpensive 
  • Can be set at “slow cook” – walk away and enjoy the day without worry of open flame.

However…..

  • Induction cooktops require large inverters.
  • Most large inverters constantly consume power even in “standby” mode.
  • Some systems have complex low voltage cut outs and extra battery management systems.

But not with this package….. just 3 components….

  • 1800W Single Induction Cooktop that is “built in”
  • Victron Smart 2000W Inverter with Bluetooth connection to Smartphoone App
  • Safiery 200Ah Lithium Battery with Bluetooth connection to Smartphone app

With these Smarts that save power and protect your battery:

  • On your Smartphone, you see and can set:
  • Exact power being used
  • ExactBattery Voltage
  • Exact AC Voltage
  • On your Smartphone, you can also:
  • Turn the Inverter off or into eco-mode
  • Set the low voltage cutout point to protect your battery

 

So with the Smart 2000W Inverter you have all the power and control for 1800W Induction cooktop:

Introducing the Safiery Single Hob Induction Cooktop

  • Built-in
  • Smart IGBT control
  • High grade black crystal plate
  • Touch Sensor controls
  • Size: 288 mm diameter top
  • 260mm diameter cut out
  • 85mm deep

Power

  • Power Watts: 1800W
  • Has three settings of low, medium and maximum on touch control.
  • Individual Controls
  • Automation
  • Timer
  • Child Lock 
  • Booster  function
  • Auto Safe Switch off
  • Over heat & empty pan safe off
  • Cookware detection of

In the Video below, We have this equipment set up:

  • Safiery Single Hob Induction Cooktop

1800W 

  • Victron Smart 2,000W Inverter

12V Bluetooth Controlled

  • Safiery Lithium Battery

Delivers up to 200A continuously.

The time it takes a solar panel array to replenish the energy used in a typical full evening meal is:

  • For a typical evening meal

About and hour for a 500W solar array to replenish

The amout of battery capacity that is used in a typical full evening meal is:

  • Direct from the Lithium Batteries

About 12% of the available capacity for a 200Ah bank

  • Of course none from a powered site.

Lets watch the video proof here

 

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Operating Dual Hob Induction Cooktops from Batteries

 

SAFIERY UNIVERSITY
OPERATING DUAL INDUCTION
COOKTOP FROM INVERTER
AND LITHIUM BATTERIES

This article is designed to give assurance to the reader that the Safiery Dual Hob Induction Cooktop can operate automatically from the Victron 3000W Inverter/Charger and Lithium Batteries.

This is a built-in hob suitable for OEM’s, Body builders and DIY customers. It is NOT a retail product.

 

Induction Cooking

How an induction cooker is 94% efficient?

Conventional stove top cooking methods heat the pan through convection and conduction. The heated pan then heats the food.  The food may not be evenly heated and it is common to stir or move around the food to cook evenly. Gas cooktops are 40% efficient typically. In the wind, it is far less.directly. 

An induction cooker uses electricity and magnetism to make your pan the source of heat.

Pans that are cast iron are naturally excellent. Special ferrous metals are added to alloy pans to perform well with induction.

As soon as you turn on your induction cooktop on and it detects a pot or pan, the electric coils beneath the ceran glass surface generate a magnetic field. The magnetic field transfers energy very efficiently at 94% to the pot or pan directly. It uses no heat to transfer this. As the magnetic field changes direction at high speed, the metal particles oscillate and set up eddy currents. This causes the particles in your pots and pans to an extent that they become hot.

A simple demonstation of the high efficiency is the “cool to touch” induction glass top after you remove the cooking pot. The pot is hot but the glass top is cool!. Little energy wasted!

Induction cooking is:

  • Fastest way to cook – 2min for 0.5L Water at 1800W
  • 94% Efficient; compared to 40% for LPG and 70% Electric
  • Safe and cool to touch after use
  • Ceramic glass top – easy to clean
  • Cool to touch immediately after use
  • Induction pots and pans now commonplace and inexpensive 
  • Can be set at “slow cook” – walk away and enjoy the day without worry of open flame.

 

However…..

  • Early models would cut out without large inverters
  • Early models did not have temperature control for safe low temperature and “walk away” cooking.

 

And….. TWO Hot Plates may be needed Inside – not just a single.

  • But there is a problem with an induction cooktop and two hot plates…

Induction Cooktop Problem

Hot Plate 1 Size

1,800W

If On at 1,800W

Hot Plate 2 Size

1,500W

If On at 1,500W

Total Power Size

3,500W

Total Power 3,500W

Inverter Power

3,000VA

INVERTER
TRIPS
(MAYBE AFTER A WHILE)

Cooking Stops, Family not happy!

 
  • Another problem is your 4WD/Camper trailer/Caravan may not be wired for more than 2,400W (10A).
  • Electrical problems may follow.
  • Maybe a serious safety hazzard.

 

Here is a solution… Read on

Introducing the Safiery 2 Hob Induction Cooktop

  • Built-in
  • Double induction built in
  • German IGBT control
  • German Schott Ceran High grade black crystal plate
  • Touch Sensor controls
  • Size: 520 x 290 mm

Power

  • Power Watts: 1800W+1500W
  • Has Maximum combined output of 2800W to suit Victron 3000VA Inverter.
  • Individual Controls
  • Smart Power alert with Inverter

Automation

  • Timer
  • Child Lock 
  • Booster  function
  • Auto Safe Switch off
  • Over heat & empty pan safe off
  • Cookware detection

This Dual Hob will AUTOMATICALLY adjust the hob power level so that the two combined will be just a little less than the Inverter’s maximum power. It is simple and easy to use. Watch in the video below.

The time it takes a solar panel array to replenish the energy used in a typical full evening meal is:

  • Both Hobs running for a typical evening meal

About and hour for a 1,000W solar array to replenish
About 2 hours for a 500W solar array to replenish

The amout of battery capacity that is used in a typical full evening meal is:

  • Direct from the Lithium Batteries

About 9% of the available capacity for a 600Ah bank
About 12% of the available capacity for a 400Ah bank
About 18% of the available capacity for a 300Ah bank

  • Of course none from a powered site.

Lets watch the video proof here

The following video shows how the auto adjustment of the AC power input from site power to generator. For most inverter systems, making a change like this requires a remote control panel with the user dialling up the current limit. We have made it far easier: Just press a designated button on the Safiery Smart Switch and the AC Current limit changes automatically. There can be up to 3 settings.

 

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CARAVAN AND CAMPER TRAILER OEM PACKAGE

CARAVAN AND CAMPER TRAILER OEM PACKAGE

PACKAGE MONITORS 11 POINTS

  1. Main Battery
  2. Electric Brakes Backup Battery 
  3. Fresh Water Tank
  4. General Water tank
  5. DC to DC current in (up to 50A)
  6. Solar Current in (up to 25A)
  7. General DC 12V outlets (up to 25A)
  8. Fridge or other temperature
  9. Battery temperature
  10. Spare temperature
  11. Spare temperature

ADD OPTIONAL GPS LOCATION ALARM WITH SMS NOTIFICATION

Add the SAFIERY Remote Monitoring Package which includes:

  1. GPS tracking and notification with Google Maps by SMS
  2. Theft Notification by SMS
  3. Alarm notification of one critical alert from 11 points of monitoring above for remote SMS notification
  4. One input for intruder detection output for remote SMS notification
  5. GPS and GSM Waterproof Antenna
  6. SIM card and 12 months service from activation included

ADD OPTIONAL EASY FIT TANK SENSORS

  1. Ultrasonic sensors bonded to underside of tank
  2. CAN BE FITTED AND CALIBRATED AFTER TANK IS FITTED
  3. LED on sensor confirms operation
  4. Must be on underside on plastic or metal tanks that will accept areldaite equivalent 2 part glue. No paint not film between sensor and tank body.

SELECT THE PRODUCTS BELOW – LOGIN AND REQUEST OEM PRICING TO SEE AND ORDER PACKAGE

 

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36V Trolling Motor Time to GO on Lithium Battery

36V Trolling Motor Time to GO on Lithium Battery

SAFIERY UNIVERSITY
36V TROLLING MOTOR
TIME TO GO
125Ah LITHIUM BATTERIES.

 

This article explains how to connect 36V trolling motor with Time to Go on Lithium Batteries.   

36V LITHIUM BATTERY SET MADE FROM 3 x 12V LITHIUM BATTERIES

There are two way to set up a Lithium Battery for a 36V (or 24V) trolling motor:

  1. Purchase a dedicated 36V battery with a specialised 36V charger.
  2. Purchase  3 x 12V Lithium batteries wired in series and charge with a 3 x 12V isolated circuit charger.

This article is about the second set up. The benefits of this setup are:

  • Multiple battery management units give better control than one over 36V
  • Greater battery capacity with 125Ahr at 36V
  • Better charging efficiency with each 12V battery perfectly charged
  • Small 12V currents for sounder and other electronics can be taken from one of the 12V Batteries.

CHARGING 36V LITHIUM BATTERY SET

The charger has 3 channels of charging that can be permanenetly wired to the battery set in series.

  • Each charging channel is 12V and independently isolated from the other charging circuits.
  • The charger profile is perfectly matched to the Safiery Lithium batteries (literature from charger manufacturer does not list Lithium because of wide range of Lithium profiles… but the default profile works perfectly for Safiery Lithium batteries.)
  • The Charger can remained connected while the 36V battery operates when trolling.
  • Plug the charger in after returning to base with 240V available.

MOTOR RUNNING TIME ON LITHIUM

Field results in Australia with an 80ftLb Torque 24V trolling motor in typical applications is:

  • With 2 x 120Ahr AGM/Gel/Calcium the batteries hit the 50% threshod in 2 working days
  • With 2 x 125Ahr Lithium batteries expect double the amount of motor time: 4 working days

ADD SIMARINE MONITORING FOR TIME TO GO ON BATTERIES

Simarines, PICO gorilla glass display will show:

  • State of Charge of Trolling Motor lithium battery set
  • “Time to Go” for Lithium battery set to reach a user defined threshold (say 20% SOC)
  • Starter battery voltage and “Time to Go”
  • One additional temperature sensor.

Watch our video here:

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OPERATING DC POWERED GYRO IN OPEN BOAT

OPERATING DC POWERED GYRO IN OPEN BOAT

SAFIERY UNIVERSITY
REPLENISHING ENERGY
TO LITHIUM BATTERIES
FOR DC POWERED GYROS

 

 

This article explains how to have 24/7 operation of a DC powered GYRO in an open boat.   

Increase utilization of your boating investment. You can travel and/or anchor in otherwise marginal weather. Bring your partners or companions who are sensitive to sea sickness tfor a ride. You will smile and they will enjoy the ride.

Welcome to the comfort of an on board Gyro.

A stabilised vessel can be achieved by installing a gyro. Gyros offer reduced drag and higher hull efficiency compared to fins. Gyros operate across the entire speed range, providing stabilized comfort for your whole journey.

However, they take power and energy. This is the marriage with Scotty.

Having a great battery capacity is great but the challenge is replenishing it. Solar is an option but the contribution is small unless you have an upper deck the size of a house roof.

Safiery’s Scotty can take the alternator power from two Mercury Verado 200hp+ outboards and transfer this into a 24V Lithium bank at a rate of 3,000W per hour. In just 2-3 hours of open throttle a day, 6,000-9,000Wh of Lithium stored energy is replenished. If these numbers are daunting then lets state it simply. You can run a Gyro on a 35ft boat 24/7 with such a system with just 2-3 hours’s run time a day.

What is Scotty?

Scotty is a 3,000W Bi-directional Planar Transformer at 96% efficiency that is CANbus Controlled. This will both charge Lithium batteries from wide ranging 12V power sources AND reverse this power when the engines are not running to have 12V energy available on tap. In fact, Scotty gives up to 250A at 12V on tap, any time. So huge power transfer in either direction. Scotty is IP67 and suitable for an open boat. It can have high power transfer Amphenol connectors that are IP67.

Scotty will directly communicate with CANbus lithium batteries. No active shunt is needed.

Welcome to Comfort. Welcome to a light weight energy package. 5,600Wh of Lithium plus 3,000W power transfer weights less than 45kgs. Better still it is small in size and installs in less than 4 hours.

 

Lithium Battery Sizing

Model

Max Size

Min Outboard Alternator Capacity Amps

Hours/ 24hr Engine time

% Lithium Battery Capacity after 24 hours

Lithium Capacity
Ahrs

12V

115

2

95%

400

Seakeeper 1

30ft

70

2

46%

400

70

3

84%

400

54

2

28%

400

115

3

64%

600

Seakeeper 2

35ft

70

3

14%

600

70

2

17%

800

54

2

8%

800

115

3

50%

800

Seakeeper 3

39ft

70

3

13%

800

70

2

-6%

800

54

2

-15%

800

Typical Operation

Startup the gyro up to an hour before departure.

During this time, it is taking energy from the on-board lithium batteries. Starting up takes more energy than normal operation.

Power on the outboards and depart. The outboard alternators are now charging the lithium batteries through Scotty. With twin 250hp Verado’s up to 230A at 14V can be extracted. At the same time the boats instrumentation, fridge and entertainment system is powered from the same Scotty 12V Pin. There is no need for a 12V house battery.

Scotty stores the energy at the more efficient 24 or 48V level. Being bi-directional, it can move power either way from 12V to 24V or 48V or vice versa.

Battery and Power Transfer Visibility

The user has all the important information on their MFD or Glass bridge. Our system just plugs straight in and shows battery state of charge , alternator power and even time to go on the Navico or Simrad MFD. It is a plug n play device.

Simple and easy to install by a boating dealer.

 

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Installing Monitoring System Yourself

Installing Monitoring System Yourself

 

SAFIERY UNIVERSITY
DO IT YOURSELF
KURT WALTER INSTALLS SYSTEM

 

Meet Kurt Walter of Walco Seed. Kurt owns the gooseneck horse float above. Nice accommodation for he and his wife… the horses love it too.

Kurt also owns one of Australia’s premier seed cleaning, grading and dressing businesses in Balaklava South Australia. His business, Walcoseed is a champion:

Grand Prize Performance

At the 2012, 15 and 16 Royal Adelaide Show seed graded by Walco Seed Cleaning not only received 1st, 2nd and 3rd prize but also the Grand Champion in the pulse seed category. Expertise, experience, and going the extra mile for our customers pays off!

 

 

Kurt’s gooseneck has:

  • Dual batteries,
  • Three tanks: fresh water, grey water and black water.
  • He also wanted to monitor temperatures and the pitch and tilt angle of the trailer. 

He did the installation by himself. Here is the inside view of the living area.

Here is the Pico installed:

Listen to Kurt describe the system:

 

The products he used are listed below.

Thanks Kurt for a pro job. Thanks for going the extra mile to do the video. Your business has a high reputation and we can see this in the effort you made for us.

 

 

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QUALITY OF SOLAR PANELS IS IN THE MATHS

QUALITY OF SOLAR PANELS IS IN THE MATHS

SAFIERY UNIVERSITY
SOLAR PANEL QUALITY
IS SO EAZY TO CALCULATE
“THERE IS NOWHERE TO HIDE”

This article is designed to give assurance to the reader that the Safiery Triple Insulated Solar Panels are constructed from Sunpower Maxeon Level 3 Solar wafers. It also explains how to calculate the quality of any solar panel in the market.

These are the two tables showing the solar panel performance of Sunpower cells as published by Sunpower.

NO WHERE TO HIDE: CALCULATING TRUE SOLAR PERFORMANCE

We have read many websites advertising caravan and 4WD solar panels at lower prices. They nearly always brag about having the “high or even highest efficiency solar panels in the market”.

We simply do the maths to find out the “pork pies” and its “porkies” on nearly every occassion.

How is this done?

It’s very easy you see. Sunpower publish the Voc of their solar wafers. Simply take the number of wafers on the panel and then divide the panel Voc by this number to get the Voc per wafer. Then look up the tables above to determine the quality.

There is a slight complication: If the panel has bypass diodes then the forward voltage loss has to be taken off (one reason whigh high voltage panels have an advantage as the loss is a much smaller pecentage). There will also be a very small voltage loss on the junctions themselves of say 0.1V. We use a 0.8V Diode loss.

Lets look at an example.

Safiery’s highest grade panels are 190W. They have a Voc of 38V. There are 54 wafers in a panel. The Calculation is:

Voltage of Wafers before Diode: 38V + 0.8V +0.1V = 38.9V.

 38.9V/54 Wafers = 0.7203V/Wafer

Looking up Chart above these wafers are Maxeon III Bin Le1 which is 0.721 per wafer. This shows the diode and junction drop to be a little more than 0.9V.

Checking the power against the same chart:

54 Wafers x 3.62 Wp per wafer = 195.48 Watts

Loss of 0.9V x 6.15Isc Loss on Diode/Junction = 5.535 W

195.48 – 5.535 = 190.013Wats

The Maths Check out. No Porky Pies here!

To check out your own panels follow this proceedure. If the wafers are not Sunpower, use the above as a guide. Here is the Summary of Sunpower Wafers/Cells.

 

 

Sunpower
Bin Number
Voc Watts
Peak
Temperature
Co-efficient
of Loss per Degree C
> 25Deg C
Efficiency
Highest Performance Me1 0.730 3.72Wp 0.29% 24.3%
  Le1 0.721 3.62Wp 0.29% 23.7%
  Ke1 0.713 3.54Wp 0.29% 23.1%
  Kp 0.68 3.48Wp 0.35% 22.7%
  Jp 0.68 3.46Wp 0.35% 22.4%
Lowest Performance Hp 0.68 3.43Wp 0.35% 22.3%

 

 

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Smart Hotwater from excess Solar & Vehicle Charging

Smart Hotwater from excess Solar & Vehicle Charging

SAFIERY UNIVERSITY
SMART HOT WATER SYSTEM
POWERED FROM EXCESS SOLAR 
AND VEHICLE CHARGING – NO LPG.

This article is designed to give assurance to the reader that the Safiery 2kW Electric Hot Water System can operate automatically from the Victron Smart 2,000W Inverter and a single 200Ah Lithium Battery.

This is a solution suitable for OEM’s, Body builders and DIY customers. It is NOT a retail product.

Automated Charging Only When Batteries are Charged

Electric hot water is not new. With heating systems at 1500-2000W, there is a problem that use a lot of power to run. Even so they are more efficient than LPG hot water where a lot of heat still goes up the chimney. 

Now there is an automation solution from Safiery and Victron that:

  • Heats the water once the batteries are over 90% State of Charge (SOC)
  • This may occur while driving with the DC to DC converter, or
  • While camping with the excess power from Solar once the batter are over 90%, which is generally by mid day.

Benefits are simple:

  • You arrive in camp with hot water to go,
  • It’s created very efficiently.
  • It stores the hot water very efficiently.
  • No need to worry about LPG bottles.
  • Piping hot water at the sink or shower.
  • Compact and Simple to Install.
  • No user intervention,
  • Manual switch “on” available.
  • Its Free Power.

Size the Electric Hot Water to your requirements:

  • 10L 2000W German System,
  • 28L 1500W (Rheem Equivalent) System,
  • Any other tank system less than 2000W

We show the German System in the test video because of the high power requirement.

However, there are two important requirements:

1. Solar Replenishment Capacity needs to by 500W Plus on the roof and 250W Plus as a portable for boosting in difficult weather.

  • Victron 3 x 175W Glass Panels 1485 x 668 x 30mm each
  • Safiery Ultra Slim Portable 

OR

  • Bring your own, but we will swap your present solar controller for a Victron 98% efficient controller.

If you can NOT carry solar of this capacity or greater, this system is NOT sustainable.

2. Lithium Batteries

At least 200Ahr, 2 x 125Ahr is better.

  • AGM batteries just dont hold up to the high current demads of an inverter.
  • Solar efficiency is 98% with Lithium, but only 75% with AGM batteries

Watch the Video:

 

Ditching LPG gives you improved cooking options”

Cooking: Ditch the LPG for Induction and Charcoal – Old and the New!

  • Gas cooktops are 40% efficient. In the wind, even less. 
  • An induction cooker uses electricity and magnetism to make your pan the source of heat. They are 94% efficient.
  • They heat 3 times fater than LPG and 10 times faster than electric.

A simple demonstation of the high efficiency is the “cool to touch” induction glass top after you remove the cooking pot. The pot is hot but the glass top is cool!. Little energy wasted!

Induction cooking is:

  • Fastest way to cook – 2min for 0.5L Water at 1800W
  • 94% Efficient; compared to 40% for LPG and 70% Electric
  • Safe and cool to touch after use
  • Ceramic glass top – easy to clean
  • Cool to touch immediately after use
  • Induction pots and pans now commonplace and inexpensive 
  • Can be set at “slow cook” – walk away and enjoy the day without worry of open flame.

However…..

  • Early models would cut out without large inverters
  • Early models did not have temperature control for safe low temperature and “walk away” cooking.

 

And….. TWO Hot Plates may be needed Inside – not just a single.

  • But there is a problem with an induction cooktop and two hot plates…

Induction Cooktop Problem

Hot Plate 1 Size

1,800W

If On at 1,000W

Hot Plate 2 Size

1,500W

If On at 1,200W

Total Power Size

3,500W

Total Power 2,200W

Inverter Power

2,000W

INVERTER
TRIPS
(MAYBE AFTER A WHILE)

Cooking Stops, Family not happy!

 

 

  • Another problem is your 4WD/Camper trailer/Caravan may not be wired for more than 2,400W (10A).
  • Electrical problems may follow.
  • Maybe a serious safety hazzard.

 

We have patented a solution so that you can safely operate our 2 hob induction cooktop…. Read on

Introducing the Safiery 2 Hob Induction Cooktop

  • Built-in
  • Double induction built in
  • German IGBT control
  • German Schott Ceran High grade black crystal plate
  • Touch Sensor controls
  • Size: 520 x 290 mm

Power

  • Power Watts: 1800W+1500W
  • Has Maximum combined output of 2800W to suit Victron 3000VA Inverter.
  • Individual Controls
  • Smart Power alert with Inverter

Automation

  • Timer
  • Child Lock 
  • Booster  function
  • Auto Safe Switch off
  • Over heat & empty pan safe off
  • Cookware detection of

Smart Dual Hob Induction Cooktop Manages Inverter Power Limit Automatically

Demonstrating the Smart feature of balancing the dual hob controls to stay within either 2000W OR  3000W Inverter capacity using 1800W and 1500W Safiery Dual Induction Cooktop (built in only model).

 

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Smart Lithium Battery Protection with Inverter

Smart Lithium Battery Protection with Inverter

SAFIERY UNIVERSITY
PROTECTING LITHIUM BATTERIES
FROM TOTAL DISCHARGE
WHEN USING INVERTER

The biggest issue facing users of battery powered Inverter systems is running the batteries flat. Voltage Sensitive relays are fine for small currents, but running an Induction cooktop or a espresso coffee machine draws 100+ Amps.

Safiery solve this problem in a simple way with smart technology. Bullet proof, Safe, Easy to use.

 

Battery Protection Problem with Inverters

Traditional methods for protecting a battery from total discharge was to place a Voltage Sensitive Relay in the power feed between the batteries and the inverter. Inverters can draw a very high current, beyond the safe limit of most relays. Because this feed is two-way for charging and discharging, digital relays need complex twin path control as these are uni-directional. Either way you end up with a complex wired white board kit.

One problem with a Voltage Sensite Relay with Lithium Batteries is the voltage profile is very flat. Although it will drop while under a sizable inverter load, it wont continue to drop until the battery capacity is 5-10%. Even if it can be tuned up to very sensitive levels, the surge that can occur when starting up some devices with trip the VSR.

The best way to protect Lithium Batteries is with State of Charge. This is bullet proof.

Safiery Solve this Problem 

HALL EFFECT CURRENT MEASUREMENT BUILT INTO LITHIUM BATTERY

The true capacity of a Lithium battery is referred to as “State of Charge”. It is arrived at by measuring the total net current into and out of a Lithium battery. Once the Lithium Battery is fully charged, SOC starts at 100% and counts from there.

Tradional measurement of current flow if done with “shunts’ that consist of a huge piece of metal with tapping points on the side of a metal bridge. By measuring critical voltage changes, the shunt determines current flow. Installing shunts in Lithium batteries would add weight and possibly cause harm when off-road or at sea from vibration.

The alternative is to use a “hall effect” device that measures the magnetic effect from a high current flow and then calculates the current. These are highly accurate.

The current Sensors in our 48V Lithium batteries use Hall Effect technology.

Hall effect sensor benefits:

  • Galvanic insulation 
  • Can be placed anywhere on the current path (voltage is not a problem)
  • Do not affect the measured current so they are great within a Lithium Battery.

CANBUS ENABLED LITHIUM BATTERIES

With the Hall Effect current measurement built into the battery, the State of Charge can now be calculated inside the Lithium Battery and communicated ….

  • Communication is done using Canbus.
  • This is the most common bus used in automotive with a similar bus used in marine. 
  • Victron Venus is programmed by Safiery to read the Canbus communication

Information Available from the Canbus connected Lithium Batteries

  • Sate of Charge of the Batteries
  • Charging Limits : high and low
  • Battery temperature
  • Battery Voltage and Current

With these Smarts that save power and protect your battery:

  • You see and can set:
  • % SOC that will turn off Inverter
  • Change it to a level that suits
  • Set the level when Inverter re-connects
  • You get the benefit of:
  • Accurate SOC disconnect
  • Preserving your Lithium Battery life

ONLY 3 COMPONENTS

  1. Victron Inverter/Charger or Inverter
  2. Victron Venus
  3. Safiery Lithium Battery

No Complex Whiteboard kits!