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HIGHEST EFFICIENCY RV SOLAR

HIGHEST EFFICIENCY RV SOLAR

 

SAFIERY UNIVERSITY
HIGHEST EFFICIENCY

SOLAR PANELS ON RV’s

 

This technical article is designed to give value to the reader knowledge on the Efficiency of Triple Insulated Flexible Solar Panels.   

Solar Panel Efficiency is strictly speaking the measure of converting the sun’s irradiance into electrical energy. However, RV’s have limited roof space. So we will add into this equation the electrical energy available per square metter of RV roof space at typical mid-day temperatures in Australia.

Solar Efficiency is impacted by:

  • Efficiency of the Silicon Cells;
  • Design of the Silicon Cells transmitting the collected energy;
  • Temperature of the Silicon Cells;
  • Dust and debris on Silicon cells.

The Solar controller is excluded from this assessment. It is a topic by itself.

The orientation of the solar panels to the incidence angle of the sun is also excluded. This is a factor regardless of solar panel efficiency on electrical output.

Silicon Cell Design and Efficiencythe top 5 Manufacturers in 2019

Here are the top five best solar panel manufacturers in 2019 ranked based on the highest efficiency solar panel they have to offer:

1.  SunPower (22.2%)

2.  LG (21.1%)

3.  Solartech Universal (20.2%)

4.  Silfab (20.0%)

5.  Solaria (19.4%)

The most efficient solar panels on the market today have efficiency ratings as high as 22.2%, whereas the majority of panels range from 15% to 17% efficiency rating. SunPower panels are known for being the most efficient solar panel brand available on the market. Though they will come with a higher price tag, SunPower will often be the consumer favourite for anyone concerned with efficiency as a primal metric of interest.

Safiery uses only SUNPOWER Silicon Cells. We use their Ultra High Performance Maxeon Gen III

Temperature Effect and Efficiencythe bigest killer to performance:

Glass Solar Panels have a typical 35C temperature rise above ambient in full sun.

 

EFFICIENCY IMPACT OF TEMPERATURE

Each manufacturer solar panel has a rated temperature impact in efficiency.

  • Glass panels are typically quoted at 0.3% to 0.4%.

  • Glass panels rise typically approx 35 deg C above ambient.

  • Glass panel drop in efficiency because of temperature is:
    (35C +Ambient (28C say)-25C (std)) x 0.35% = 13.3% reduction.

Safiery Triple Insulated Panels are:

  • Safiery Triple Insulated Panels have a temperature co-efficient of 0.3%  

  • Safiery Triple Insulated Panels rise by only 25 deg C above ambient.

  • Safiery Triple Insulated Panels drop in efficiency because of temperature is:
    (25C +Ambient (28C say)-25C (std)) x 0.3% = 8.4% reduction.

This is nearly a 5% improvement in efficiency over Glass panels.

Here are photographs of real live test results:

 

 

1. HOW TRIPLE INSULATION IS ACHIEVED ON CARAVAN ROOF

 

There are three layers of cells that comprise the UV rated Polycarbonate material. The triple insulation promotes air-flow between the layers cooling the solar panel AND the caravan roof. The inside temperature of the caravan will reduce as the Polycarbonate has an “R” factor of 3. This means it transmits one third of the heat energy through to the caravans inside space. 

The “Black” polycarbonate pulls heat from the back of the solar panel and dissipates it to the open air.

The polycarbonate is attached to the solar panel with two simple runs of Sika 252 and additional placement to secure the end caps. The solar panel can expand and flex comfortably.

 

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GPS Tracking and Alerts

GPS Tracking and Alerts

Product Price includes the software:

This system does the following:

  1. Sends you a SMS alert if the caravan or boat has a critical alarm from the SIMARINE system
  2. Sends you an SMS if the carav or boat moves more than 25m radius from where you left it and after you turned on the GPS fence alarm.
  3. Sends you a Google map location of where your caravan or boat is. (after you request it with SMS)
  4. Uses a combo GPS and GSM Antenna.

 

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Water Tank Monitoring

Water Tank Monitoring

 

SAFIERY UNIVERSITY
FAULTLESS WATER CAPACITY
CONSERVE AND MONITOR 

 

This article gives insight to getting the most into your water tanks and then monitoring them accurately to conserve water.

1. Getting the most water into your tank

 
  • RV water tanks by their very nature have a large flat profile, particularly towards the top of the tank under the chassis/floor.

  • The volume between the breather tube outlet, inside the tank, and the tank “inner roof” will be air and not water.

  • Therefore the closer the breather tube to the top of the tank , the more water can be carrier inside.

  • When filling the tank, if the caravan/camper is being filled with water and the breather tube is on the side closest to the ground, then you will get less water into the tank. Reversing this situation will get more water in.

2. Getting the most water out of your tank

  • The drain position is also a factor in getting more out of the tank. The higher up the side of the tank, then more water is left inside.

3. Usable Capacity 

There can be significant differences between the theoretical capacity of a water tank and the usable capacity.

Determining the usable capacity is easy.

  • Purchase a low cost water filling meter. (Bunnings have one for $60)

  • Drain the water tank on level ground.
  • Fill the tank and measure with the meter until the breather is overflowing just a little.
  • Take the meter reading and subtract a litre of so for the breather tube volume and overflow.

Now you have the maximum usable capacity of your tank.

4. KNOWING THE AMOUNT OF WATER AVAILABLE IN LITRES

This is the hard one for most systems. The reason is:

  • Level measurements are used that can be linear in a non-linear tank volume.
  • Level sensors fail or give faulty readings
  • There was no original calibration by the manufacturer and the tank reading are an estimate.

SIMARINE solves these problems in a simple and clever way using Artifical Intelligence.

There is No problem with the water volume remaining estimate in an unusually designed water tank.

For each change of water level sender point (if fixed measuring level points), you enter the volume of water change in litres against a calibration value.

Use one of the simple filler meters and enter the litres for each sender point.

  • Watch the reading level jump when a sensor point is touched by the water
  • Pick a similar interval change for the calibration if a variable analog sensor is used.
  • Dont be concerned about having exact interval points on variable level senders (explained below). The system will do the smarts for you.

SIMARINE HAVE UP TO 11 CALIBRATION POINTS Between “full” and “empty” :

  • 11 calibration points that can be added.
  • View the list of calibration points for a tank and add new calibration points or remove existing ones.
  • More calibration points will enable PICO to show tank level more accurately. 
  • For each calibration point, tank fill volume and a corresponding sensor value (resistance or voltage) must be set.

SIMARINE then calculates the estimated volume change between each sender point and uses a unique change variable. 

SAVE SETTINGS ON YOUR PHONE

SIMARINE has a great feature of saving the settings to your smartphone. 

 

 

 

TANK LEVEL SENSORS – KEY to success!

  • Sensors that have a constant output like pressure based level sensors or ultrasonic level sensors will give you the best resolution.

  • Accurate level sensors using pressure signal
    – these are very compact: 304 Stainless body, 21mm dia and 24mm long
    – the are DIFFERENTIAL pressure sensors that compare the tank level “pressure” to the outside air “pressure”. Poorly designed product doesnt have this feature and will give false reading at altitude and changes in barometric pressure. All our sensors are differential. 

    • Install in one of 3 locations, always at the lowest point on the side of the tank:
      – drill and tap the drain bung, this is generally 3/4inch BSP and place the sensor in here. because of the flexible cable, you can generally remove the bung without having to remove the sensor.
      – drill and tap the side of the tank at a thick section generally in the corners and place the sensor in here.
      – add a T piece from the drain to tap section, position the sensor in the T branch at any orientation (like vertical).
       

  • Ultrasonic sensors:
    – have a “dead band” when the tank is nearly full

    – can give a false reading if the model chosen is not matched to tank shape
    – can give a false reading when the tank is empty because of signal bounce.

  • Plug or “arm” sensors have low resolution of 3-5 points.
    – calibration can still be useful and an improvement over the normal 4 LED tank guages
    – calibrate at the sensor change points for best results.
    – here is the interface module for these to simarine . It will support up to 3 tanks with the RV arms already fitted. Just wire from the RV srms to the interface module for up to 3 tanks. The interface module converts the resistance signals to the Simarine system.

SIMPLE CLARITY

  • Big clean clear display on PICO and smartphone.

  • No small LED lights or buttons to push.

  • Easy to read Total with multiple devices installed.

  • All the device currents on the battery screen.

EASY TO SET WATER LOW ALERTS

  • Change alerts based on the camping or boating conditions.

  • Do on the smartphone with a simple select and slide.

  • Set alerts to visible, audible or both. 

Tank Monitor Boat caravan off-road

Battery Monitor Boat caravan off-road

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Multiple Lithium Batteries

Multiple Lithium Batteries

 

SAFIERY UNIVERSITY
LITHIUM BATTERIES
MULTIPLE SETS IN PARALLEL AND SERIES HAS MAJOR ADVANTAGES.

 

This technical article is designed to give value to the reader through more knowledge on Lithium Batteries.   

 

Lithium battery compare with AGM battery

3000 cycle and 8 year design life lithium batteryLithium Batteries consist of 4 sets of Lithium cells connected in series and make up the bulk of the Lithium Battery casing. The cells run in vertical layers longitudinally along the battery length.

At the top of the battery casing are the management units.

Safiery Lithium Batteries are fitted with not just a Cell Balancing Management Unit but an additional Battery Management Unit which allows these batteries to be installed in parallel or series connection. This additional management unit is included in the price.

Here is a photo in the factory test bay of 6 Safiery 125Ahr batteries under test in parallel configuration. They are being stressed to maximum charge and discharge.  There is a total of 6 x 125 = 700 Ahrs of capacity here.

The benefit of multiple Lithium Batteries in parallel compared to a single battery of similar capacity are:

 

  1. Can provide power to larger inverter and operate any of the devices in the table below:

 

Required for Nespresso Mini Espresso

Required for Microwave and Induction cooktop

Required for Aircon from Battery

Rating in kw

Mini Expresso

1240W

Induction 2000W 

or

Microwave 1600W

Startup 4.3kw

Operating current with Truma rooftop unit is 70A DC after startup

Continuous
discharge current

100A

80-120A

120A

Burst discharge
current

 

160A Max for 15 min

460A for 1-2 secs

2 x 125 Ahr Safiery Batteries
Current Output

200A Continuous

200A Continuous

200A Continuous

700A burst for 3 secs

 

  1. In normal everday use, 2 x 125 Ahr will have a lower depth of discharge compared to a single 200Ahr Battery. A lower depth of discharge contributes to a longer cycle life of the batteries.
     
  2. Safiery 125 Ahr can be installed on any side except they can’t be inverted. The shape combinations give more flexibility in locating with ease of access. Combination sizes are:

All in mm

Placed on top of each other lengthwise terminals facing forward

Placed side by side, terminals facing in up position

Placed side by side with small face down, terminals facing forward

Combined Dimensions of

 2 x 125 ahr

Safiery lithium

318 L

430 H

165 D

318 L

215 H

330 D

330 L

318 H

215 D

 

Maximum Capacity of Multiple Safiery Lithium Batteries:

 

In Parallel Sets

In Series Set

In Series and Parallel

Combined Voltage and Ahrs of

 Multiple 125 ahr

Safiery lithium

 6 x 125 ahr

Safiery lithium

12.8V
(12V Nominal)

700Ahrs

 4 x 125 ahr

Safiery lithium

51.2 V
(48V nominal)

125 Ahrs

6 x 125 ahr

Safiery lithium

25.6 V 

(24V nominal)

 375 Ahrs

Battery Management Unit maps to Safiery App so the user can see the exact value of the Lithium cells.

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University Test

University Test

SAFIERY University guides you in the application of monitoring and switching technology. We share 35 years engineering experience in energy monitoring and controls – and 15 years in off-road and boating.

DIY BATTERY & TANK MONITOR gooseneck horse float trailer with simarine battery monitor and tank monitor

Read the details here…

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FAULTLESS WATER CAPACITYSAFIERY University on Alarm Management

Read the details here…

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TEMPERATURES KILL SHOCK ABSORBERSSAFIERY University on saving Shock Absorbers

Read the details here…

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EXTEND BATTERY LIFESAFIERY University on Battery Management

Read the details here…

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SIZING LITHIUM BATTERIESSAFIERY University on Battery Management

Read the details here…

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MONITORING SITE POWERSAFIERY University on Battery Management

Read the details here…

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LOWEST INSTALL COSTSSAFIERY University on Battery Management

Read the details here…

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FLEXIBLE INSTALL OF SHUNTSSAFIERY University on Battery Management

Read the details here…

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VOICE AUTOMATION

VOICE AUTOMATION

 

SAFIERY UNIVERSITY
VOICE AUTOMATION
EASY AND CLEAR

 

This technical article is designed to give value to the reader through more knowledge on Voice Control for automation.   

VOICE CONTROL IS NATURAL.

 

Voice commands are 3-4 times faster than keying in requests or searching. Digital devices and assistants can now react reliably to voice commands. In this application, the controller just has to “understand Query” and the software will action. In the table below, resuts are now 100% with Google Assistant.

For this reason, we are using that platform.

Google assistant can operate on Apple smartphones and iPads as well as Android devices.

However, there is no need to learn keyboard and screen interfaces to control them.

Effective Voice control and AI needs direct access to all the data and control devices. This is where the technology for RV’s in particular has been lacking. 

 

 

Controlling water pumps, lights and heaters is done wirelessly. 

You do not need to have internet access for the AI to simplify your life. One of the bug bears of camping is the flood of insects at sunset. The system will automatically change the colour of the outside lights at sunset when they are turned on. The rest of the time, they will be white.

Voice control interfaces can be:

Small mushroom speaker.

Smart display of 8in or 10in screen/speaker combo. 

Apple iPhone or Android Phones or tablets

Smart watches and other wearable tech.

Making them controllable by voice eliminates the need for learning gestures or clicking through layers of menus to find the detail you want.

People are also getting used to controlling devices with voice, this means it no longer seems strange to talk to a computer. Voice will also give you secure access, as voice biometrics are being adopted as a security measure. And talking to a voice assistant doesn’t have to mean giving up all your privacy, with microphone mute buttons on every device and privacy assured.

A 2017 survey* found 72% of people who have smart home products want voice control. 

Millennials (ages 18-34) are leading the voice control trend. 58 % of Millennials have smart home products and devices that already have voice control features. Compare this to 50% of Gen Xers (ages 35-54) and 26% of Baby Boomers (ages 55+).

Survey respondents believe voice control provides a more intuitive user experience and practicality: The most commonly cited benefits for using voice control among respondents were hands-free control at 30%, increased user-friendliness at 17% and flexibility in location at 14%.

Google assistant lets you access your RV Systems with voice control. “turn on outside lights” “set outside lights as yellow colour” 

Step up to the smart display and see more information on the screen as you give voice commands. 

Watch YouTube videos, Netflix,  see the weather, and ask questions via “Ok Google”. 

 

 

 

The smart display is minimalist in design. 

Sit either horizontally or vertically, speaker included 

Each comes with 4GB of internal storage, a 5MP camera, dual microphones, and a 10W speaker.

Volume button, mic on/off switch, camera on/off switch.

Display is crystal clear: 8-inch screen is high definition (1280×800) while the 10-inch screen is full high definition at 1920×1200.

 

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SIZING LITHIUM BATTERIES

SIZING LITHIUM BATTERIES

 

SAFIERY UNIVERSITY
SIZING ENERGY SYSTEMS
for RV’s (Boats follow)

120Ahrs quality Lithium Battery costs about the same as a quality solar system to produce 100Ahrs a day: 

  • 100Ahrs a day requires 500W quality solar+ MPPT controller on caravan roof.
  • 500W Lightweight Sunpower Solar plus MPPT controller is less than $2,000.
  • 125Ahr good quality Lithium Battery is a little over $2,000.

1. SIZE YOUR SOLAR REQUIREMENTS FIRST

  • You should have Solar in place to replenish the energy you use first;
  • Even on a poor solar day, you will receive 20-30% energy from a good solar system.
  • Purchase a portable system that can be directed to the sun as a backup.
     This adds energy when parked in the shade or on a poor solar day. Adding a 150W portable system will cost less than $600 and when angled to the sun is twice as efficient as the solar on your roof!

2. ASSESS HOW MUCH ENERGY YOU CONSUMER PER DAY

    From 15 years assessing and talking with caravan travellers:

  • Frugal couples use 60 Ahrs/ day with a compressor fridge
  • Moderate couples +1 use 80-100Ahrs/ day with compressor fridge
  • Bold users consume 120Ahrs/day with compressor fridge and laptop charging

        If you have a 3 way gas fridge then take 40-50 Ahrs/day off this number.

3. Sizing for Lithium:

  • Take your daily usage and multiply by 2 for 2 days requirement with zero solar;
  • For Lithium, multiple this by 1.2 ) to allow for 80% depth of discharge);

     Examples

  • Moderate user, gas fridge:
    90 – 50 = 40 Ahrs/Day; x 2 days = 80Ahrs;  x 1.2 =100 Ahrs
  • Bold user, compressor fridge: 
    120 Ahrs/Day; x 2 days = 240Ahrs;  x 1.2 =268 Ahrs

4. Remember

  • Round the sizing. The 264 Ahrs above could be matched with 250Ahrs.
  • Solar will add significantly to the 2 days when available;
  • Long drives will top your battery right up;
  • Lithium absorbs the most solar energy because of high charging efficiency;
  • The critical time point is 8am in the morning. Overnight the batteries have dropped in capacity with use and the solar is yet to kick in;
  • If you want to stay for a week or more “off-grid”, then if the solar replenishment matches you daily usage, this sizing will give you a good overnight buffer.

SIZING ENERGY SYSTEMS FOR BOATS

1. Assess how much energy you consume per day.

    From several years assessing and working motor yachts:

  • Frugal couples use 200 Ahrs/ day with one main fridge
  • Bold users consume 400Ahrs/day+: Inverter with multi-media, laptop charging

2.  Sizing for Lithium:

     Assuming the genset is running till sunset…

  • One Days consumption with give you capacity
  • For Lithium, multiple this by 1.2 ) to allow for 80% depth of discharge);

 

Assuming there is no genset on your yacht and you reply on wind generator and/or solar. Follow the caravan guidelines above assessing your

  • Solar capacity + Wind Generator +small outboard alternator if you have one.
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Lowest Installation costs

Lowest Installation costs

Installation time and cabling costs can hide the true cost of a system installed in a caravan or motorhome.

In manufacturing, costs are impacted by:

 

  1. Every “connection” (junction) has a time cost to complete and check.
  2. Every “connection” (junction) is a potential source of error, so lowest count is key.
  3. Higher current connections are best terminated with a clamping plate rather than a “screw down” connection.
  4. Plug in terminal blocks can be added to a loom and assembled into the device easier than direct wiring.
  5. Communication cable between the monitoring devices has to be simple, thin and easy to pass through conduits.
  6. Devices need to easily show they have power and are communicating when installed.
  7. Wiring diagrams need to be identical for each device for each RV. Keep is very simple.

 

The good news is that SIMARINE listened to many manufacturers to get installation costs low.

  1. SIMARINE have lowest count of “connections”. Power is transmitted down the twisted pair that goes to each device eliminating the need for addition power cabling and fuses.
  2. SIMARINE use screw down clamping plates on the 25A current shunts. On current loads above this, round washers and locking nuts are used.
  3. SIMARINE use plug in terminal blocks that can be added to a loom for all sensor cabling.
  4. SIMARINE use a simple twisted pair communication cable between the monitoring devices with a telephone jack added at either end.
  5. SIMARINE devices utilize a flashing LED to confirm power and communication health.
  6. SIMARINE wiring diagrams can be easily identified and marked each device for each RV. It is kept very simple.

 

The best news is the programing time:

  1. SIMARINE systems are easily configured and programed using a smartphone.
  2. SIMARINE systems are easily “saved’ to the smartphone with a name you choose.
  3. SIMARINE systems are then easily loaded from the saved phone to future similar systems in seconds.
  4. PROGRAM once, save and then reuse.
  5. This eliminates sources of error in configuration. It assures you for consistency and quality.

 

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Simple Shunt Install

Simple Shunt Install

 

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Have you installed multiple shunts on the negative side of the master battery bank?
I have seen up to 6 different shunts picking up power inputs and drains. They are typically installed just before the mast shunter on the battery.

This has its problems:

  • Concentration of cabling
  • Significant realestate taken up
  • Confusion on the current flow direction
  • Maintenance nightmare.

SIMARINE shunt devices:

  • Installed on positive or negative side of battery
  • Four low power (less than 25Amp) circuits on one device
  • For greater then 25A, just bridge the channels in 25A blocks
  • Protection on each channel
  • Wire up in the most convenient and clean manner, no need to check the current flow direction when wiring.
  • Current direction can be “reversed in software”

Greatest Feature:

  • No need for a master battery shunt
  • Simply “add” the sum of all the shunts, both on the positive and negative side of battery for total battery current draw.
  • Add a large shunt on the inverter currect draw
  • Multiple 500A shunts can be used for large loads.

Benefits are:

  • Faster installation of cabling and shunts
  • Wiring is neat and clean without overlays to change current direction
  • Adding up total shunt current is a breeze
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240V Power Active Sense

240V Power Active Sense

 

SAFIERY UNIVERSITY
MONITORING
for LOSS of SITE POWER

Have you the frustration of a flashing “low battery alarm” only to find the 240V input had dropped out?
Its happened to me on both the boat and the caravan.

The solution is quite a simple one.

Monitor the 240V power inlet for loss of power.

Our 240V current sensor measures the AC current flowing in and displays the power in watts on the Pico.

Simply set the alarm at the lowest acceptable power level in watts.

If this is a large power boat with multiple power inlets, you can have each inlet monitored.

Each sensor is set for the maximum power input.

  • 15A for RV applications and
  • 30A+ for Marine applications.

Order the AC current sensor with the Simarine system and select the current flow.

Bruce Loxton

SAFIERY