|
Feature |
Hybrid 48V 300A Peak Permanent Magnet Alternator with Scotty AI (HESA) |
Traditional 48V 130A Alternator with Wakespeed 500 remote field control. |
Winner |
|
“Alternator” Type |
Hybrid Excitation Synchronous Generator
(permanent magnets + hairpin windings) |
Field-excited rotor only |
HESA |
Rotor Design |
16 permanent magnets
+ excitation windings |
Field windings only |
HESA |
Power Density |
1.65 kW/kg (advanced hairpin) |
Lower due to round-wire winding |
HESA |
IP Level |
Brushless Motor: IP25.
Waterproof Inverter: IP6K9K |
Generally Brushed
IP23 or lower |
HESA |
Dual Stator Design |
Dual three-phase, 30° shifted |
Single three-phase |
HESA |
Ripple Current Reduction |
Significant (30° phase shift) |
Higher ripple |
HESA |
Noise Vibration Harshness Performance |
Optimized (low ripple and torque smoothness) |
Higher NVH |
HESA |
Efficiency |
Higher (permanent magnets + hairpin winding) |
Lower (field-excited losses) |
HESA |
Fault Tolerance |
Dual stator allows operation in partial failure |
Single stator, no redundancy |
HESA |
|
Peak Generator Power |
12 kW |
6.2 kW |
HESA |
Peak Efficiency |
≥85% |
60–70% |
HESA |
Power at Idle
(engine ~600RPM) |
3.0kW |
300-500W Typically |
HESA |
Continuous Power Hot |
≥5.5~7.0kW kW |
5~7.0 kW |
HESA |
Maximum Speed |
18,000 RPM |
~8,000–10,000 RPM |
HESA |
Operating Temperature |
-40°C to 105°C |
-20°C to 80°C |
HESA |
Lifetime Expected |
10 years, 300,000 km, 8,000 hrs |
5–7 years, 150,000–200,000 km |
HESA |
|
12V and 48V Isolation
Negative side Earth isolated |
Yes |
No |
HESA |
Integration with Factory 12V or 24V Alternator |
Full Integration for added power as solar backup at idle |
None |
HESA |
Diagnostics and Protection
Of Load Dumps |
Inverter/motor diagnostics,
100% load dump protection |
Limited and depends on Battery |
HESA |
ISO 26262 ASIL B
Automotive Safety Standard |
Compliant |
Not compliant |
HESA |
Insulation Grade |
Grade H (180°C) |
Grade F (155°C) |
HESA |